Patchwork Puzzle Balls

Patchwork Puzzle balls are fun and whimsical projects.

Simply Quilts : Episode QLT-1114 -- More Projects »
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Assorted fabrics
Instructions provided courtesy of Jinny Beyer author of Patchwork Puzzle Balls.

Materials:
Patchwork Puzzle Balls
Jinny Beyer fabric*
Patchwork Puzzle Ball Template set
Conso thread
Quilters' Dream Cotton 100 percent cotton stuffing
Clover Tailors chalk
Clover Patchwork scissors
Dovo folding scissors
* Five assorted fabrics are required to complete the ball. Since each hexagon touches the other three, it's important that there be enough contrast between the fabrics for the hexagons to stand out.

Steps:

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Figure A
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Figure B
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Figure C
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Figure D
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Figure E
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Figure F
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Figure G
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Figure H
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Figure I
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Figure J
Note: This Patchwork Puzzle ball is made up of eight hexagons and six squares. The design stands out best when there is a sharp contrast between the squares and hexagons. Jinny Beyer recommends that the squares be either very dark or very light.

1. Cut six squares from the darkest (or lightest) fabric with the square template.

2. Cut eight hexagons (two from each fabric) from the remaining fabric with the hexagon template (figure A).

3. Make a fabric chart (figure B) to avoid confusion.

4. Lay out the pieces into two halves according to diagram #1 (map) (figure C). Follow the diagram so that identical hexagons don't touch each other and to ensure that opposite colors line up.

5. Sew the pieces in each section together (figure D). Place a pin in fabric #5 in section #1 and fabric #2 in section #2. This is where the two half balls will later be joined (figure E). Tip: Hand-sew with thread the same color of the darker fabrics.

6. Join the seams together as indicated on diagram #2 (figure F) to complete the two halves of the balls.

7. Join the two halves, right sides together, at the pins and stitch the halves together (figure G) leaving a small opening (figure H).

8. Turn the ball right side out and stuff with 100 percent cotton stuffing. Wisp the stuffing and put it into the ball in small portions (figure I). Pack the stuffing in tightly with the aid of a chopstick (figure J). Stuff and stuff and then stuff some more. The ball should be firm to hold its shape. Tip: Adding stuffing in small portions prevents the stuffing from becoming lumpy.

9. Once it is fully stuffed, if desired, insert a noisemaker and then whipstitch the opening closed.

10. When finished, place the ball in the clothes dryer along with a damp towel and tumble for five minutes. Repeat as necessary if the ball becomes out of shape.

Here are some of Beyer's gift ideas for Patchwork Puzzle Balls.
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Make smaller puzzle balls for juggling.
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Add photos to selected squares and give to nursing home or hospital patients or have team players autograph a puzzle ball or add team photos and present it to their coach.
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Insert a noisemaker with either custom sounds or record your own message or insert a bell inside a small puzzle ball for a kitten.
Resources
Patchwork Puzzle Balls
by Jinny Beyer
Breckling Press, 2005
Order this title from Amazon.com.

Jinny Beyer fabric, Patchwork Puzzle Ball template set, Conso thread, Quilters' Dream 100% cotton stuffing, Clover Tailors chalk, Clover Patchwork scissors, Dovo folding scissors
Jinny Beyer Studio
Website: www.jinnybeyer.com
Guests
Jinny Beyer
Author, Quiltmaker, Instructor
Jinny Beyer Studio
Website: www.jinnybeyer.com
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