Metal "Love Note" Stand

Display this shiny metal love note stand or give as gift to that special person!

That's Clever! : Episode HCLVR-235 -- More Projects »
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Project by Eric Ober from Houston, Texas.
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When Eric Ober was a teenager, he worked at his family’s welding business on the weekends and eventually started making things out of nuts and bolts, which led to him making metal flowers out of scraps. Although he continued to make metal art in college, he stopped when he moved to Scotland to work as a mechanical engineer in the oil industry. Soon tiring of that, he returned to Houston where he visited an art show that inspired him all over again. Now, when he is not in his studio, he is spending time with his wife and three young children.

Materials:

steel pipe
steel plate
steel round bar
hand held band saw
hand held grinder
MIG welder
oxy/acetylene torch
plasma torch
drill press
grease pencil
welding helmet
safety glasses
welding gloves
vise
ball peen hammer

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Figure A
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Figure B
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Figure C
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Figure D
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Figure E
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Figure F
Steps:

Fingers

1) Cut a piece of steel pipe, with a handheld band saw, into small sections to create individual finger shapes (figure A). Each section will become the joint of a finger.

2) Weld the finger sections into finger shapes using a MIG welder (figure B).

3) Weld small pieces of plate steel onto the finger at the knuckles and the fingernail (figure C). Now you have a clunky rough finger.

4) Shape the finger into its finished profile with a hand held 4-1/2 inch grinder (figure D).

5) Make four fingers and a thumb. Connect the fingers together, using a steel round bar, to create the skeleton of the hand bones (figure E).

6) Fill in between the "bones" with steel plate and sheet to complete the hand.

7) The hand will have the shape of a very rough palm and back of the hand.

8) Finish shaping the hand with a 4-1/2 inch grinder.

9) The final step for making the hand is to attach a sanding disk to the hand grinder to polish the hand to a shiny finish (figure F).

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